Thanks for the responses.
I went to a differant computer and a differant card had to do the download from an air card and it took about 10 hours to download, then transfered to the new card and put it in the unit this morning and all is good to go. I guess there was something with the other computer that it didnt like. Dont know why i never got a error.
Good news i now have 4.0 on my HDS 5 and also loaded it on a buddies HDS unit this morning. Now i just need to do my 7 and my 8 that are on the boat.
Thanks again for the responses.