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Thread: Need help with replacing lower unit

  1. #1
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    Default Need help with replacing lower unit


    So my dad ran his boat into the shallows and broke the skegg off of his outboard. The internals were undamaged, so I just needed to find a replacement gear case. We pulled the unit and found a casting number, 1647-9147. I did a search but each listing references a C#. We are not finding any other markings on his unit.

    It's an 86 mercury xr2 150 black max. Had anyone dealt with this before? I am also unsure of the gear ratio. I do know it is a 20" model.

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    That should be a 2:1 gear ratio lower unit. You can divide the number of teeth on the pinion into the number of teeth on the forward or reverse gear to confirm. Unless the skeg broke the lower portion of the gear housing, it should be repairable at a welding shop that is familiar with lower units. Also, if you do decide to replace the housing only, the gears will have to be installed and shimmed to specification. Otherwise the gears will be short lived. Good luck with it.
    I'd rather be fishing.

  3. #3
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    You can get a new one welded on or use something like a Skeg Guard to replace it. The skeg doesn't really do much but give the prop a little protection from hitting bottom.

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    Not sure why it just deleted that...anyway...



    Definitely not fixable.
    Likes wannabe fisherman LIKED above post

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    First go here:

    Marine Engine.com

    Then in the orange banner click "Boat Engine Parts"
    Then click your brand engine
    And then enter the Model Number of your engine
    And you get an entire parts breakdown

    Hope that helps
    Clint
    Far West Kentucky
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    BTW: I did a quick look-up on 86 Merc XR2s and came up with this:

    86 XR2 gear case

    There are a few different options on the gear case. Look all the way down on the list for a less expensive one Part # 1647-9148T49

    Make sure you use the model number of your engine as there are 4 different configurations of the motor and 4 configurations of the gear case.

    Good luck
    Clint
    Far West Kentucky
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    Quote Originally Posted by Clint View Post

    Make sure you use the serial number of your engine as there are 4 different configurations of the motor and 4 configurations of the gear case.

    Good luck
    Mercs go by the serial number not the model. Sorry
    Clint
    Far West Kentucky
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    Old enough to know better and way too old to care!

  8. #8
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    If it's insured, carry it to a shop. That's obvious impact damage. Otherwise, I'd be looking for a used lower unit. Been a lot of older mercs retired with that same lower unit.
    I'd rather be fishing.

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