I am looking into this. I still have access to vo tech school. They still love me.
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It did find some timing pulleys in 10mm D bore. A little lathe work and you could have a D bushing to press fit in your original hub once it was bored out. The pulleys came up under electric skateboard builds. I searched 10mm D pulley.
What I believe is that the aluminum hub is flexing under the torque. When I remove the set screws, It's like they are cross threaded. Something gets stretched out of shape. My theory.
Might think about drilling all the way thru the D shaft and into the housing on the other side ... then use a thru pin (thru pins can be found with a knurled section on one end to “grip” into the housing and not allow the pin to back out) ...
Or use a spring pin (slotted spring steel pin makes tight fit) ...
Just use the correct drill bit for the pin to be used ...
Rickie
You guys techniques are past my skill set so I’ll be quiet and learn something. Hope you find something Tom.
I thought about this Rickie. The shaft is about 25mm L. My tabletop press is worn out and I would break the drill bit with my shaky hands. Age restrictions complicate things for me.
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